In the landscape of composite material engineering, the selection of a core material is often a trade-off between cost, weight, and performance. For decades, Polyurethane (PU) foams have been the “workhorse” of the industry due to their low cost and…
In the high-stakes world of composite manufacturing, the choice of core material is only the beginning of the journey. To truly capitalize on the benefits of advanced sandwich structures, engineers and technicians must master the nuances of processing. ROHACELL® (PMI…
The global shift toward sustainable energy and the increasing demands of the maritime sector have catalyzed a revolution in material science. As industries strive for greater efficiency, durability, and performance, traditional materials like heavy metals and standard polymers are being…
Structural foam technology doesn’t stand still. While incremental improvements to established materials continue—slightly better properties here, modest cost reductions there—genuine innovation that changes what’s possible in composite design happens rarely. ROHACRYL® represents one of those rare moments. Developed by Evonik…
Material selection in composite engineering has never been straightforward. Every project brings its own matrix of requirements—weight targets, mechanical loads, thermal environments, production volumes, budget constraints—and the “right” material emerges from navigating trade-offs that rarely resolve cleanly. For decades, engineers…
When engineers discuss structural foam cores, the conversation inevitably circles back to a fundamental tension: the desire for low weight pulling against the demand for high mechanical performance. Most foam materials force designers into uncomfortable compromises along this continuum. ROHACELL®…
The composites industry has long grappled with a fundamental challenge: finding core materials that maintain structural integrity under elevated processing temperatures without compromising on weight efficiency or driving up costs. For decades, manufacturers accepted certain trade-offs as inevitable. You could…
Materials science rarely stands still, and structural foam technology is no exception. The ROHACELL® product family that aerospace engineers specified twenty years ago has evolved substantially, with new grades addressing emerging applications and manufacturing processes. Understanding where this technology is…
Some materials find their niche in a single industry and remain there indefinitely. Others demonstrate properties so broadly useful that engineers across multiple sectors adopt them for entirely different applications. ROHACELL® PMI foam falls firmly in the second category. What…
