ROHACELL® Foam: Revolutionizing the Automotive Industry

Chem-Craft > Markets > ROHACELL® Foam: Revolutionizing the Automotive Industry


In an era where sustainability and efficiency are paramount, the automotive industry is in constant evolution, relentlessly pursuing advancements that can provide competitive edges in lightweight design and environmental responsibility.

The automotive sector’s shifting focus towards reducing fuel consumption and CO2 emissions has driven the need for lightweight construction materials that do not compromise on strength or durability.

ROHACELL® foam, with its exceptional properties, meets these demands head-on. This foam core product enables the creation of lightweight composite designs that are pivotal for modern automobile construction.

By integrating ROHACELL® into vehicle components, manufacturers achieve weight savings of 50% or more compared to traditional metal structures without sacrificing performance.

This remarkable material ushers in a new era of automotive design, where efficiency and sustainability go hand-in-hand.

The Competitive Advantage of Lightweight Composites

In the race towards greener, more efficient vehicles, lightweight composites play a vital role. The combination of ROHACELL® foam with carbon fiber reinforced polymer (CFRP) helps reduce vehicle weight while enhancing structural integrity.

These composite materials are particularly advantageous for urban and electric vehicles, enabling smaller power trains and significantly improved vehicle range. Moreover, the reduction in weight translates directly into better acceleration and handling characteristics, a factor that supercars and Formula 1 vehicles exploit to achieve superior performance on the track.

The utility of ROHACELL® extends beyond just lightweighting; its ability to endure millions of load cycles allows for more efficient design by minimizing necessary safety margins. This feature not only contributes to reduced weight but also lowers material costs – a boon for manufacturers aiming to optimize production expenses without compromising quality or protective qualities.

With its high endurance and performance reliability, ROHACELL® foam core products represent a cornerstone technology in developing next-generation vehicles.

Enhancing Electric Vehicle Performance

The evolution of electric vehicles (EVs) has underscored the importance of finding innovative materials that serve multiple functions.

ROHACELL® stands out as both a structural component and an effective insulator within EV constructs. Its thermal conductivity of approximately 0.03 W/mK-1 ensures minimal energy loss, maximizing battery efficiency – a critical aspect for extending the range of electric vehicles.

The transition to electric mobility relies heavily on improving vehicle efficiency and range, making materials like ROHACELL® instrumental in advancing these objectives.

As manufacturers continue to push the boundaries of what’s possible in EV design, ROHACELL®’s versatile advantages establish it as a key player in paving the way toward a greener automotive future.

Compliance With Environmental Standards

In line with global efforts to reduce environmental impact, the automotive industry’s adoption of materials that comply with strict environmental and safety regulations has become paramount.

ROHACELL® foam excels in this regard, being free of FCKW (CFCs) and meeting the stringent End of Life Vehicles Directive 2000/53/EC requirements.

This ensures that clients in the automotive sector can confidently use ROHACELL® foams in their projects without apprehensions regarding regulatory violations or negative environmental repercussions.

Moreover, ROHACELL®’s consistent energy absorption across a wide temperature range makes it ideal for rigorous simulations and practical evaluations needed during automotive development phases.

Its reliability in varied conditions reinforces its status as a trustworthy choice for manufacturers aimed at innovating safely and sustainably.

CHEM-CRAFT – Your Proven Supplier of ROHACELL® and ROHACRYL® Foams

By supplying top-notch ROHACELL® and ROHACRYL® foams across Nordic Europe, Eastern Europe, and the Benelux countries, CHEM-CRAFT is at the forefront of empowering the automotive industry’s shift towards more sustainable, efficient, and innovative design solutions.

Our expertise and product offerings deliver on today’s demands for lightweight design and environmental responsibility – all while setting new standards for performance and compliance within the sector.

Choose CHEM-CRAFT for your automotive material needs and help shape the future of transportation!