Kacper Duda

Chem-Craft > Articles by: Kacper Duda

Core Thickness vs. Density in Sandwich Panel Design

How do core thickness and density influence the performance of sandwich structures? In composite manufacturing, core thickness primarily dictates bending stiffness, while core density governs shear strength and localized load capacity. Balancing these two engineering requirements ensures lightweight structural performance…

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Heat Treatment Checklist for ROHACELL® Foam Cores

How can composite engineers ensure ROHACELL® structural foam cores maintain dimensional stability during high-temperature autoclave processing? The answer is precise heat treatment. Proper thermal conditioning improves the foam’s compressive creep resistance, enabling reliable processing at temperatures up to 180°C and…

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ROHACELL® XT for Autoclave-Cured Aerospace Parts

How can composite engineers maintain structural integrity and dimensional stability in aerospace sandwich structures during high-temperature autoclave processing? ROHACELL® XT provides the necessary thermal stability and compressive creep resistance to withstand demanding autoclave curing cycles up to 180°C and pressures…

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When to Order Pre-Shaped Foam Cores Instead of Sheets

When should composite engineers specify pre-shaped structural foam cores instead of processing flat sheets in-house? Ordering pre-milled foam cores directly from a materials specialist reduces manufacturing labor, minimizes material waste, and ensures the strict geometric tolerances required for advanced composite…

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CHEM-CRAFT SP. Z O.O. realizuje projekt: „Realizacja prac B+R w zakresie opracowania innowacyjnych rozwiązań automatyzujących wytwarzanie płyt PMI w tym inteligentnego systemu AI do optymalizacji i prognozowania produkcji”

w ramach Programu Fundusze Europejskie dla Pomorza 2021-2027, Priorytetu FEPM.01 Fundusze europejskie dla konkurencyjnego i inteligentnego Pomorza, Działania FEPM.01.01 Badania i innowacje w przedsiębiorstwach, współfinansowanego z Europejskiego Funduszu Rozwoju  Regionalnego . Fundusze Europejskie Dla Pomorza 2021-2027

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High-performance sports car chassis with structural foam core integration, advanced composite materials, sleek design, engineering diagram overlay, modern and technical vibe.

Using Foams in Sports Vehicles: Mass Optimization and Stiffness Enhancement

How do structural foam cores reduce mass and increase stiffness in sports vehicles? By integrating advanced composite materials into hollow chassis sections, engineers transform empty cavities into load-bearing structures that significantly improve torsional stiffness and crash energy management without adding…

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Industrial composite foam material, green technology, structural sandwich construction, reducing carbon footprint, high-tech manufacturing, realistic.

The Role of Composite Foams in Reducing the Carbon Footprint of Industrial Products – A Full Lifecycle Analysis

How can composite engineers reduce the carbon footprint of demanding industrial applications without sacrificing structural integrity? Integrating high-performance structural foam cores into sandwich construction optimizes stiffness-to-weight ratios and provides thermal stability, directly lowering lifecycle greenhouse gas emissions. A full lifecycle…

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CNC machine milling a foam core block, industrial setting, precise tooling, clean cut surface, engineering workshop, realistic.

CNC Machining of Core Foam: Typical Challenges and How to Solve Them

How do composite engineers achieve precise tolerances and clean surfaces when CNC machining structural foam cores? Successful machining requires aligning the cutting tool, spindle speed, and feed rate with the material’s specific density and cellular structure to prevent tearing, melting,…

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High-performance structural foam core in a lightweight composite material, industrial manufacturing setting, advanced engineering, blue and silver tones, realistic.

Lightweight Materials Trend: Why OEMs Are Increasingly Choosing High-Performance Foams for Future Structures

Why are original equipment manufacturers (OEMs) increasingly selecting structural foam cores for advanced lightweight composite structures? The demand is driven by the engineering requirement to balance significant weight reduction with superior thermal stability, strict flame-smoke-toxicity (FST) compliance, and manufacturing process…

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Industrial composite structure with highlighted stress points, ROHACELL® PMI foam core, technical illustration style, clean and precise.

Identification and Minimization of Hot Spots in Industrial Structures Using PMI Foam

How can composite engineers identify and minimize mechanical and thermal hot spots in industrial sandwich structures? By integrating high-performance structural foam cores, such as ROHACELL® PMI foam, manufacturers can effectively distribute localized stress, improve thermal stability, and prevent premature structural…

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